Pipeline X-ray Inspection

The Pipe X-ray design promotes systematic product flow and delivers optimal food contaminant detection by using active product tracking, while reducing the amount of product rejected.

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Pipeline

All the Power of X-ray Analysis

Introducing the redesigned Eagle Pipeline x-ray machine – a revolutionized solution that builds on our legacy of excellence to further enhance your production line for poultry, meat, and other pumped applications. Our upgraded system is engineered to deliver even greater performance, efficiency, and safety. The pipe x-ray system inspects pumped product and rejects contaminants prior to packaging or processing. By removing contaminants earlier in the process, it decreases the potential for expensive downtime events caused by contaminants that may damage downstream equipment, such as grinders.

Benefit from:  

Superior contaminant detection
Versatile application
Uniform Inspection
Labor Efficiency
Process Optimization

Machine Specifications

Pipeline

Inspection Coverage

3” (76.2 mm) or 4” (101.6 mm) Diameter pipe transitioned to rectangular aperture for uniform inspection coverage
Inspection Modes

Simultaneous inspection modes include contaminant, bone & mass measurement with statistics
User Interface & Operating System

15″ TFT color touch screen; Windows 10 Enterprise LTSB with Eagle SimulTask™ 4 PRO Control & Imaging Software; TeamViewer™ service tool for remote machine diagnostics & product set-up services
Conveyor Size

2.5″ (63.5 mm) & 3″ (76.2 mm) Diameter with Q-Line fittings; 4″ (101.6 mm) diameter with Tri-Clamp fittings
Reject Mechanism

24VDC Signal; 3-way ball valve reject, tri-clamp fittings; optional contaminant catch ports
available upon request
Speed Range

3” Pipeline Max Throughput of 16,233 lbs/hr1
4” Pipeline Max Throughput of 28,859 lbs/hr1
X-ray Power

84kV @ 5mA maximum, adjustable to optimize inspection performance for each product set-up
Detector Resolution

0.4 mm, 0.8 mm single energy and dual energy photon-counting PXT™
Communication

(2) USB 2.0 ports, (2) Ethernet 10Mbit, 100Mbit, 1Gbit Base-T/100 mbps port, (1) RS232 serial port
IP Rating & Machine Finish

IP69 ingress protected control cabinet; IP66 externally mounted air conditioner (IP69 Shrouded AC
Optional); 304 stainless steel bead blasted enclosure
Radiation Safety

X-ray emissions <1μSv/h>; compliant to 21 CFR 1020.40, 21 CFR 179.21, EUROTAM EU
nationalized standards
Electrical Safety

(2) E-Stops, LOTO Main Disconnect, Category 3 (EN954), PLd (EN13849) safety circuit with system visualization via machine user interface. A Hazard Based Risk Assessment compliant with ISO EN 12100:2010 is available
Thermal Management

4000 BTU (1.1kW) washdown capable air conditioner
Operating Range

0°C to 40°C (32°F to 104°F) 25% to 90% relative humidity non-condensing
Power Requirements

230 VAC +/-10%, Single Phase 50/60 Hz, 16 Amp fused, single phase
Options & Accessories

TraceServer™ software, low air pressure sensor, waterjacket for applications containing fat, general purpose water chiller

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Eagle’s Industries

View All Eagle Industry Solutions

Red Meat

Poultry

Seafood

Dairy

Fruits & Vegetables

Other Foods

Red Meat

Eagle recognizes the importance of using the most robust, hygienic meat inspection and fat analysis systems that are easy to manage, and can adapt to your unique product line. From recipe management for ground products with FA or case inspection for sausages, our red meat inspection systems provide accurate and reliable results that are achieved consistently on processing lines regardless of throughput levels and environments.

Red Meat Inspection Solutions

Poultry

Eagle provides advanced x-ray technologies and inspection systems for a variety of poultry applications, from the receipt of bulk-flow raw product, through in-process to final packaged product. Our hygienically constructed x-ray machines are suited for a variety of poultry applications. Discover our broad range of solutions with significant proven performance for superior detection of bones and other contaminants.

Poultry Inspection Solutions

Seafood

Catch and remove contaminants before they pose problems with Eagle’s hygienically constructed equipment. Our advanced inspection systems and breakthrough PXT™ detector technologies, help seafood manufacturers inspect more, ensuring superior quality while optimizing business performance. Applications include frozen fish fillets or blocks, canned or metalized pouches and bulk shelled products.

Seafood Inspection Solutions

Dairy

Eagle’s advanced inspection systems meet 3-A Sanitary Standards and can detect foreign contaminants in a multitude of dairy products, from raw cheese blocks to packaged yogurts. Our hygienically constructed equipment built to sanitary design can also ensure proper portioning, placement of product, weight and package integrity to deliver the safest, highest quality products.

Dairy Inspection Solutions

Fruits & Vegetables

Whether it’s detecting glass fragments in glass jars of jelly, plastic in a frozen bag of corn or metal in the bottom of a pickled vegetable jar, Eagle x-ray systems provide outstanding detection. With advanced dual energy technology our systems can detect contaminants in dense foods, such as dried bulk fruit, and generate easy-to-read images for enhanced analysis.

Fruit & Vegetable Solutions

Other Foods

Eagle’s inline x-ray inspection systems provide exceptional detection and removal of foreign contaminants for food and beverage. Our advanced technology increases production productivity and saves manufacturing costs by simultaneously performing quality checks. Choose your industry below to learn how Eagle systems will enable you to comply with food regulations and reduce the risk of product recalls.

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Eagle’s Advanced X-ray Technologies & Software

SimulTask™ PRO

TraceServer™

Enhanced Dual Energy

Dual Energy

Fat Analysis

SimulTask™ PRO

SimulTask™ PRO, short for Simultaneous Tasking, is Eagle’s advanced x-ray image analysis software and is the basis for all our operator-friendly x-ray inspection systems. With the highest greyscale range of 65,535 values, you will see deeper contrast and subtle differences that provide superior image results.

TraceServer™

The Eagle TraceServer™ x-ray software program records valuable production data and machine status information from one or more of Eagle’s x-ray machines and consolidates it into a single centralized database. This intelligent software provides companies with due-diligence capabilities to enhance product traceability and overall quality assurance.

Enhanced Dual Energy

Exclusive to Eagle, this radically enhanced dual energy detector captures more detailed information about a product than previously possible. When this product information is instantly processed by Eagle’s advanced image analysis software, SimulTask PRO™, you’ll see higher resolution images, an increase in detection accuracy and significantly reduced false reject rates.

Dual Energy

Material Discrimination X-ray, MDX is Eagle’s original dual energy technology that provides better detection for objects that show a very small x-ray absorption variation. Dense foreign bodies in dense products are more easily detected using MDX compared to single energy detectors.

Fat Analysis

Our Dual Energy X-ray Absorptiometry (DEXA) technology to inspect 100% of throughput in real-time, providing fat measurement accuracy better than +/- 1CL, while simultaneously verifying mass and detecting physical contaminants.

Eagle’s X-ray Capabilities

Pipe X-ray system delivers accurate inspection for processors.

Stone Detection

Reliable stone detection with x-ray inspection technology in bulk applications.

Metal Detection

Capable of metal detection including stainless steel, ferrous and non-ferrous metals in a broad range of applications.

Glass detection

Reduce the risk of costly product recalls, protect consumers and uphold brand integrity with glass-in-glass detection for packaged products.

Bone Detection

Find and reject harmful bone fragments, 2 mm or less, in various meat and seafood applications.

Versatile Application – Caters to a wide range of pumped products

Labor Efficiency – Enhances overall productivity and reduces operational costs with easy disassembly

Process Optimization – Enhances installation, normalization, calibration, cleaning, and sanitation for efficient operation and minimal downtime.

Uniform Inspection – 4″ pipeline guarantees consistent & thorough inspection, maintaining high quality and safety standards.

Compact Design – Utilizes space-saving features and (PXT™) Photon counting X-ray Technology for precise detection and optimal performance.

Enhanced Validation – Features a flow meter & insertion port for streamlined validation & accurate product tracking

Superior Detection – Enhanced detection of bone and foreign materials ensures top safety & quality

Low False Rejects – Advanced inspection reduces false rejects, saving time & resources while boosting efficiency

High Throughput Efficiency – Advanced imaging boosts throughput & maximizes production capacity

Flexible Configurations – Offers multiple advanced detection options, for single, dual, and photon counting PXT™ technologies

Hygienic Design – Product zone optimized for NAMI guidelines, ensuring compliance and food safety

Operational Safety – Redesigned for enhanced safety and usability, compliant with DRNS for safe & efficient operation

Eagle’s Support

In addition to providing industry-leading technology and unparalleled reliability, Eagle provides highly-responsive support and service coverage globally, through a network of expert partners, supported by a core team of regionally-based Eagle experts.

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